I hate to say it, but Jamie is right...
This level of "Wuality Control" (
), is about what we've come to expect...
However...
If this is the rig that you can't live without: make sure that your Dealer knows that you're aware of these "issue", and expect to see them fixed prior to delivery.
(By the way: I'm sleeping on a 70" sofa aleeper: you just learn to let your feet dangle a bit...
Good luck; let us know what happens next!