I have been investigating installing a CheapHeat electric unit to my existing propane furnace in my Mobile Suite 40KSSB4. I was told by CheapHeat technical support that there are common problems that involves poor floor heating ducts air flow, and that the best CheapHeat installers repair these issues with new transition pieces and duct repair/replacement:
- When looking at furnace via the pass-through, the rear-most duct (round) does a 180 degree turn back to the passenger side of the trailer, then a 90 degree turn then connects to a square plenum feeding the passenger side floor vents. At the attachment point, the duct is nearly crushed shut and air flow is very limited. The fix is to add a special transition fitting from round to square (maybe called Tornado fitting) from Home Depot. See PDF below for pictorial and part numbers.
- The existing ducts likely have tears. Consider replacing them with mylar ducts available from home depot rather than fixing the old ones.
- Get silver metal duct tape from Home Depot — they sell two kinds. Get the 3M one with red lettering which is rated much higher temp than the generic brand and use this to either seal any tears in the existing ducting, or to attach new replacement ducting.
- If the furnace does not have the proper transition fittings to feed two round flexible ducts from one round plenum port (and instead uses duct tape as the transition connection) replace the transition mess with a proper metal transition piece also available from Home Depot.
Apparently, the duct that feeds it is round, and the factory simply uses duct tape to attach it to the square register there-by crushing a lot of the round duct -- thus limiting the airflow. The 180 degree turn also is frequently crushed. And, on some models one of the furnace plenum fittings is used to feed two small round ducts, and this was accomplished by the factory using a lot of duct tape rather than a proper transition fitting.
I spoke with Rolling Retreats about doing the CheapHeat install, and they confirmed that they install new metal transition parts to fix the factory air-flow issues as part of their CheapHeat install.
I've decided to do the CheapHeat install this fall, and will post pics of what I find once I get into it.
Not sure that these are the problems causing your low-flow situation, but worth checking out.
Please let us know what you find. Good luck.