Quote:
Originally Posted by Joe z
Can I get any input ..
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This is what I found when chasing the same ghosts:
1 - At the battery disconnect the brilliant guy that was connecting the cables at the factory
cut the battery cable terminal ring in half in order to better (quickly?) accommodate the ring on the switch.
That dramatically reduced the contact area at that terminal and caused huge voltage loss at loads above 2 amps.
2 - The factory positive battery cable (6 AWG) running to house is way too small to handle the amps needed during the 25ft+ run from the battery(midship driver side) to the battery disconnect (front passenger side) to the Firefly/breaker panels(all the way in the back, under the bed) and where causing additional voltage loss at load....
I changed the entire cable run with AWG 2 and proper cable terminal size and now I see only minimal voltage loss/difference between the Victron (battery) and the Firefly panel(circuit breaker) under heavy load (20amps+).
That difference is important because what the converter and the AGS see is the voltage at the panel(lower) not the true battery voltage so the AGS would start before it needs to and the converter would not charge the battery properly because of system loss.
Also, a reduced voltage creates a higher current at the slides and reduce the slides motors life...
After the fix everything is working properly.
In retrospect , If I had to do it again, I would run a cable (AWG 2) direct from the battery to the breaker panel and use the original Battery+ cable as signal for a solenoid battery disconnect in this new (but shorter) cable run under the bed.
My recommendation is that you start by printing your schematics, then put a load (15 amps) in the system and measure the voltage drop at each leg of the system (the voltage at the beginning and end of each run) and find out where the voltage is dropping.
That will give you and idea on where to start.